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Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance

Basic Properties
Place of Origin: Dongguan, China
Brand Name: Dongjun
Certification: ISO9001
Model Number: DJ-DZ-503
Trading Properties
Minimum Order Quantity: 1
Price: Negotiable
Payment Terms: T/T
Supply Ability: 500pcs
Product Summary
Battery Needle Penetration Testing Machine simulates internal short circuits for EV battery safety validation. Features adjustable puncture speed (4-40mm/s), high-temp steel needles, and meets GB/T, IEC, UN standards. Ensures compliance with explosion-proof chamber and real-time monitoring.

Product Details

Place Of Origin: China
Control RMachine Weightange: 280kg
Extrusion Headnsions: Standard Flat Extrusion Head, Area ≥20cm²
Extrusion Needle Puncture Speed: 4-40mm/s Adjustable
Model Numberod: DJ -dz -503
Certification: Third Party Calibration Certificate(cost Additional)
Steel Needle Length: 100mm (customizable)
Steel Needle: 2mm-φ8mm High-temperature Resistant Steel Needle
Extrusion Degree: 13 ± 0.2kN, Held For 1min
Product Description

Battery Needle Penetration Testing Machine

Product Summary
EV Power Battery Crush & Nail Penetration Test System Comprehensive automotive safety validation equipment for lithium battery abuse testing, designed to simulate real-world accident scenarios and ensure battery integrity under extreme conditions. Product Overview The HeJin Battery Crush & Nail Penetration Test System evaluates electric vehicle battery safety under mechanical abuse conditions. This advanced testing equipment simulates crash forces, compression events, and
About This Product
EV Power Battery Crush & Nail Penetration Test System
Comprehensive automotive safety validation equipment for lithium battery abuse testing, designed to simulate real-world accident scenarios and ensure battery integrity under extreme conditions.
Product Overview
The HeJin Battery Crush & Nail Penetration Test System evaluates electric vehicle battery safety under mechanical abuse conditions. This advanced testing equipment simulates crash forces, compression events, and internal short circuits to identify potential failure points and enhance battery design safety.
Key Features & Advantages
  • Heavy-duty structural frame designed for high-force mechanical abuse tests
  • High-precision servo or hydraulic loading system for stable, repeatable results
  • Real-time force, displacement, voltage, and temperature monitoring
  • Enclosed explosion-proof chamber with multi-level safety interlocks
  • Adjustable crush direction and penetration position for diverse test scenarios
International Compliance Standards
  • GB/T 31467.3 - Lithium-ion traction battery safety requirements (Crush & Nail Penetration)
  • GB 38031 - Electric vehicles traction battery safety requirements
  • IEC 62660-2 - Secondary lithium-ion cells for propulsion of electric vehicles
  • IEC 62133 - Safety requirements for batteries used in portable devices
  • UN 38.3 - Transportation testing for lithium batteries
  • ISO 12405-4 - Electrically propelled road vehicles battery test specification
  • SAE J2464 - Electric and Hybrid Vehicle REESS Safety and Abuse Testing
Applications
  • EV power battery safety validation
  • Automotive OEM battery qualification testing
  • Battery R&D and design verification
  • Third-party laboratory certification testing
  • Battery module and pack compliance evaluation




Parameters

Parameter Item

Specification

Max Test Piece Size

W200*D200*H200(mm)

High Temperature Resistant Steel Needle

ф2mm~ф8mm

Outer Cabinet Size

W920*D510*H1470(mm)

Penetration Force

10~500KG

Control Box Size

W330*D330*H1040(mm)

Overall Dimensions

W920*D510*H1470mm

Machine Weight

Approx. 180Kg

Observation Window Size

200*200mm (10mm thick double-layer explosion-proof glass)

Working Voltage

AC 220V/50HZ, Single-phase two-wire + protective ground wire

Exhaust Fan Port

Diameter 150mm

Total Power

0.5KW

Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance 0

Battery needle puncture tester principle

The safety performance and failure mechanism of batteries under conditions of internal short circuit caused by puncture by a sharp object. The core principle is to use a high-hardness puncture needle to puncture the battery under test at a controlled speed and depth, artificially causing damage to the battery casing, separator, positive and negative electrodes, thereby triggering an internal short circuit.

Application industries of battery needle puncture testing machine
This testing machine is widely used in the lithium-ion battery industry (power batteries, consumer batteries, energy storage batteries), the new energy vehicle industry, quality control of battery manufacturers, compliance testing by third-party testing and certification agencies, product optimization in R&D laboratories, and the consumer electronics industry to ensure battery safety in the equipment.

Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance 1

Company Profile

Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance 2

PACKING AND TRANSPORTATION

Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance 3

Battery Needle Penetration Testing Machine with High-Temperature Resistant Steel Needle and Adjustable Penetration Speed for EV Battery Safety Compliance 4

FAQ

How to install and use the product?

The product is shipped with an operating instructions and video of English version.or we will send you an operation video to teach you how to install and use the product with English speaking. However, if you need us to teach you face to face, please let us know in advance.

How about the packing for machine, is it safely protected during transportation?
Our machine is packed by standard export wooden box, it won’t be damaged. We’ve delivered many testing machines abroad by sea or by air without damage.

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